Taylor made production cycle
Blacks offers its customers a production cycle tailored to meet the specific needs of each project. Our work team manages every step of the process: from design to the final production of the product, with a constant emphasis on quality and efficiency.
_01
Engineering
Specifications
Up to 20 workstations
Rhinoceros
Catia V5
Solid works + 3d experience premium
Laminate tools by Anaglyph
Blacks' technical office department is at the heart of the design. We develop innovative designs for advanced composite products, ensuring that every project is optimized for specific production needs, from prototyping to small and medium series.
_02
Modelling
Specifications
350 sqm. dedicated area
5-axis Antares CMS 26/15
Travels of 2600 x 1500 x 1200mm
Software: AUTODESKPOWERMILL POWERSHAPE
Stratasys Fortus 450mc
Technology: Fused Deposition Modeling (FDM)
Printing area: 406 x 355 x 406 mm
Formlab Form 3L
Technology: Low Force Stereolithography (LFS)
Printing area: 335 x 205 x 300 mm
Modelling is the department in which projects are transformed into tangible reality: with an artisanal attention to detail and the use of technologically advanced tools, we create precision models that are then used in the subsequent production phases.
_03
Cutting
Specifications
n. 3 Cutting Trading HI RAPTOR
1 – Size 2.60 m x 4.20 m with conveyor bed.
Precision 0.2mm
Maximum speed 1200 mm/s
2 – Size 2.60 m x 4.20 m with conveyor bed.
Precision 0.2mm
Maximum speed 1200 mm/s
3 – Size 2.10m x 3.20m with conveyor bed
Precision 0.2mm
Maximum speed 1200 mm/s
In the cutting department we use precision machinery to process materials with the utmost accuracy. Our advanced equipment and careful artisanal know-how ensure that every cut is made with extreme precision, guaranteeing high efficiency and minimising waste.
_04
Lamination in clean room
Specifications
750 mq. lamination area, ISO 8 clean room with filtered air, controlled humidity and higher air, pressure compared to the outside.
Up to 120 workstations
The clean room is an area dedicated to drap composite plies, where attention to purity and quality of the environment is crucial. Here, in a controlled environment, composite materials are prepared to ensure that they are free of contamination, and therefore perfect for high quality productions.
_05
Autoclave curing
Specifications
n.4 autoclaves:
1 – Autoclave (Magnabosco)
Working size: 1.4 m (Ø) x 6.0 m
T up to 200°C; p up to 7 bar
2 – Autoclave (Irop)
Working size: 2.0 m (Ø) x 4.0 m
T up to 220°C; p up to 11 bar
3 – Autoclave (Italmatic)
Working size: 1.5m (Ø) x 5m
4 – Autoclave (Italmatic)
Working size: 2.5m (Ø) x 5m
n. 2 ovens:
1- CTM OVEN
Working size: 2m x 2 m x 1.5 m
T up to 300°C
2 – CTM OVEN
Working size: 3m x 2m x 2m
_06
Finishing
Specifications
n. 22 trimming stations
n. 3 automatic trimming stations
Spanesi coating system Compliant with the EN 13355 standard
Oven size 6.0 m x 4.0 m x 2.7m
Max drying temperature 90°C.
100 sqm. bonding area
Finishing involves refining the composite components: at this time we make sure that each product complies with the required standards both from a functional and aesthetic point of view.
_07
Coating
Specifications
Spanesi coating system, compliant with EN 13355
Oven size: 6.0m x 4.0m x 2.7m
Maximum drying temperature: 90°C
Ovens
CTM Oven 1
Dimensions: 2m x 2m x 1.5m
Maximum temperature: 300°C
CTM Oven 2
Dimensions: 3 m x 2 m x 2 m
_08
Quality control
Specifications
n.2 MetraSCAN 3D TM BLACK Elite
1,800,000 measures/second
0.025 mm accuracy
16 m³ scanning volume
Software: VX elements, Licenze VX Model and VX inspect
Dedicated area: 150 m²
_09
Thermal analysis
Specifications
Measuring instruments:
TG 209 F3 Tarsus
DSC 214 Polyma
Dedicated area: 150 m²